Prototyping

PROTOTYPING SOLUTIONS

Catheter Prototyping for Advanced Medical Devices

ICS Medical Devices specialise in the prototyping of complex catheter shafts and devices.

Our catheter prototypes are tailored to your needs – from quick mock-ups for bench testing, concept evaluation or show and tell; to high-end, high-quality prototypes for lab trials, bench trials, investor review or design freeze evaluation and testing.

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Years of combined experience

Our experienced engineers will ask the technical questions you may not have asked yet. If we see an area for improvement for design for manufacture (DFM) we will provide the input up front.

We engage closely with you, brainstorm solutions together, and focus on the critical design elements that matter most. By understanding what you’re trying to achieve technically, clinically, and commercially, we translate intent into a working prototype that supports confident decision-making and smooth progression to the next development stage

Speak to one of our engineers about how our design processes and expertise can help accelerate your product along its development lifecycle.

https://icsmedical.com/wp-content/uploads/2025/09/PLP4533-scaled.jpg https://icsmedical.com/wp-content/uploads/2025/09/PLP4533-scaled.jpg
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PROTOTYPING

Prototyping services for Catheters & Medical Devices

Tailored Catheter Prototyping

Prototyping Capabilities

  • Braiding
  • Coiling
  • Thermal Reflow
  • Catheter Shaft Assembly
  • Thermal Bonding
  • Tipping
  • Forming
  • Testing
  • Laser Welding
  • Rapid Prototyping
  • Adhesive & UV Curing
  • Pad Printing
  • Hydrophilic Coating

Our success is linked to yours.

Our engineering team brings a critical eye to every design, identifying potential improvements and considerations early in development. By sharing insights up front, we help reduce risk and keep projects moving efficiently.

Speak with one of our engineers to see how our expertise can support and accelerate your product’s development.

Input

Collaboration begins at any stage, whether it’s an initial concept or a detailed build-to-print specification. We start off with your input, – anything from an idea or a concept which we can collaborate on, to a fully developed build-to-print specification, – or anywhere in between!

Review

Our dedicated prototyping team will review the requirements and, where feasible and appropriate, provide engineering and DFM input into the Catheter design specification. Our customers value that we are consistent in our rapid, high-standard engagement and input.

Prototype

There is nothing like seeing your very own idea move from an idea to a physical item. Our skilled technicians and experienced engineers will construct the catheter prototype utilising our class-leading technology and facilities.

Output

The final output is your prototype; your idea in your hands. We can supply the part directly to you and/or we can complete testing in our labs, providing the engineering data back to you. The next stage is to test and iterate until your product is ready for manufacture.

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Prototype
Supporting a Startup to Series A Funding

Challenge: customer had developed an idea for a disruptive catheter product and was seeking series A funding but had no internal capability to develop a prototype.
Solution: The ICS Medical Devices team met with the customer, translated the idea into a target product specification and completed catheter prototype build and testing within 2 weeks. Additional prototypes were developed, tested by the customer and demonstrated with KOLs. The customer successfully generated strong data to support their Series A funding process. The customer has since progressed beyond clinicals and is enroute to commercialization.

Prototype
Animal Trial Success

Challenge: customer had developed a novel implant solution and was working towards an animal trial milestone. The ICS Medical Devices team were tasked with building a flexible braided sheath that track and navigate to the target location. Feedback from the customer was that “the sheaths worked perfectly and performed as intended. We were able to track and navigate to the target location with the aid of the sheath flexibility and push-ability. We just wanted to say thanks for getting these units turned around so quickly”.

Prototype
Multinational OEM Internal Concept Selection

Challenge: our customer, a global OEM had a number of concepts in development across different teams for a next generation steerable shaft solution for structural heart. One of these teams, having previous experience with ICS Medical Devices, sought assistance to support the successful prototyping of their novel steerable concept. The team at ICS Medical were able to successfully translate, develop and iterate the concept within the timeframe to allow the customers idea be selected to the next stage.

Prototype
Supporting a Startup to Series A Funding

Challenge: customer had developed an idea for a disruptive catheter product and was seeking series A funding but had no internal capability to develop a prototype.
Solution: The ICS Medical Devices team met with the customer, translated the idea into a target product specification and completed catheter prototype build and testing within 2 weeks. Additional prototypes were developed, tested by the customer and demonstrated with KOLs. The customer successfully generated strong data to support their Series A funding process. The customer has since progressed beyond clinicals and is enroute to commercialization.

Prototype
Animal Trial Success

Challenge: customer had developed a novel implant solution and was working towards an animal trial milestone. The ICS Medical Devices team were tasked with building a flexible braided sheath that track and navigate to the target location. Feedback from the customer was that “the sheaths worked perfectly and performed as intended. We were able to track and navigate to the target location with the aid of the sheath flexibility and push-ability. We just wanted to say thanks for getting these units turned around so quickly”.

Prototype
Multinational OEM Internal Concept Selection

Challenge: our customer, a global OEM had a number of concepts in development across different teams for a next generation steerable shaft solution for structural heart. One of these teams, having previous experience with ICS Medical Devices, sought assistance to support the successful prototyping of their novel steerable concept. The team at ICS Medical were able to successfully translate, develop and iterate the concept within the timeframe to allow the customers idea be selected to the next stage.

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