Technologies

TECHNICAL CAPABILITIES

Technology That Elevates Medical Device Development

ICS Medical Devices invests in advanced tools, processes, and expertise, ranging from extrusion, braiding, coiling, to catheter assembly, to deliver world-class catheter solutions.

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Years of combined experience

TECHNOLOGIES

Process and equipment technical capability

At ICS Medical Devices we believe in cutting edge technology and capability to drive our customer developments.

We are tooled with leading technology and engineering talent and we continuously look to compliment and improve
what we have with market evolving and leading differentiating technologies.

TECHNOLOGIES

Process and equipment technical capability

At ICS Medical Devices we believe in cutting edge technology and capability to drive our customer developments.

We are tooled with leading technology and engineering talent and we continuously look to compliment and improve
what we have with market evolving and leading differentiating technologies.

At ICS Medical Devices, our extrusion capabilities are designed to deliver

  • Precision, performance, and scalability for advanced catheter and medical device applications
  • Profile & Custom Shapes Multi-layer jackets, striations, multi-durometers
  • Dimensional Range 2 Fr to >30 Fr, micron-precision wall control
  • Multi-Lumen Designs Custom internal channels in single process
  • Bump/Taper Transitions Engineered diameter transitions for functional zones
  • Reinforcement Integration Supports braid/coil reinforcement embedding
  • Material Customization Compounding for radiopacity, lubrication, mechanical traits
  • Rapid Prototyping Fast tooling iterations and pilot runs
  • Process Controls SPC, IQ/OQ/PQ aligned extrusion validation
  • Assembly & Packaging Complete extruded shafts assembled in controlled environments

ICS Medical Devices delivers advanced extrusion solutions tailored to your device requirements—combining precision engineering, material science, and scalable manufacturing.

  • 16 & 32 carrier Steeger braider.
  • Materials 304SS, 316SS, Nitinol, Fibre e.g Kevlar
  • 0.00075”+ Round Wire and 0.00075”x0.002 + Flat wire. Discrete lengths from 1”up to reel to reel braiding.
  • Full Load (1o2u2), Diamond (2o2u2) and Half Load (1o1u1).
  • Braiding in discrete lumens for pullwire, inflation, electrodes, braiding in electrode wire.
  • Production & prototype coiling setups.
  • 304SS, 316SS, nitinol wire compatible. Up to 2.2m working length.
  • Close coil and open coil, variable pitch and with smooth tapered transitions.
  • Round wire, flat wire, Right hand and left-hand coiling including coil over coil and coil over braid configurations. Compression coils. Welded coil termination.
  • MSI vertical laminator, lengths upto 2.1m accomodating 1-34Fr diameters.
  • Independent 4 Lane configuration, suitable for development and volume purposes.
  • 360o Microswirl nozzle with nozzle centering guides to ensure product heat exposure is optimal.

Metal to Metal bonding, common applications including SS overlap and buttweld configurations and common pull wire to pull ring welds as used in steerable catheters.

Highly controlled parameters including Voltage 155 – 400V, Pulse Width 0.1 – 50.0mS, frequency 0 – 50Hz, Diameter – 45 – 45 STEP

  • Air & Split Die options.
  • Temperature 0-750°F
  • Bond Widths 0.3mm to 20mm, Diameters 0.010” up to 0.750”,
  • Air pressure and Vacuum, Cooling line – suitable for balloon and shaft bonding and jacket reflow.
  • Common application, balloon bonding, butt joint, splice and overlap joint, tip bonding.
  • Tensile Tester: Zwick Roell Z2.5, Max test load cell: 1 kN & 0.2 kN.
  • Displacement up to 1160 mm, crosshead speed 0.0005 to 1000 mm/min .
  • Common application – Compression & Tensile Load testing, 3 Point Bends & Cantilever testing for shaft flexibility,
  • Horizontal configuration for track testing using anatomical models.
  • HD vision systems with image capture to support information sharing.
  • Design of custom test model and methods to suit your product specifics including hard and soft model. Fabricate test models in 2D or 3D, anatomical test model

Adhesive dispensing technology with high control including time as precise as 0.01s and pressure controlled between 1-100psi.

UV adhesive curing lamp technology with standard wavelengths 320-500nm on site and other wavelengths available.

EASYHEAT 1.2 to 2.4 kW Induction Heating System for annealing thin wall metals and wires. Typical application in metal tube anneal and braid wire end annealing and termination.

Versatile, open inkwell pad printing machine, standard plate size 250 x 100mm with precision < ± 0.02mm, very flexible for development purposes for shaft printing including linear markers and text.

Array of benchtop kit and accessories allowing part customisation and development including soldering irons, Dremel’s, drills, polymer extrusion necking, ovens, furnaces (NiTi forming), hot boxes, ovens, bench top coilers, RP, crimpers, tools and more.

Packaging pouch sealing, OPL 450 – extended length medical pouch sealer. Airless – solenoid actuated sealing bar. Advanced processor allowing advanced seal to seal consistency.

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